General Maintenance
The A-100NFP pump requires very little maintenance. However, the pump and all accessories should be checked weekly to ensure proper pump performance. This is especially important when pumping chemicals that may be extra corrosive. Inspect all components for signs of unusual wear, clogging, leaking, swelling, cracking, discoloration, or corrosion. Ensure rollers are moving freely and not straining or excessively wearing tubes. Replace worn or damaged components immediately.
Replacing Tubes and Rollers
The A-100NFP pump is equipped with Enhanced Tube Failure Detection (TFD+) that will sense a tube leak and stop the pump. This feature will prevent the pump from running when there is a tube leak.
When a tube leak occurs, or a tube needs to be replaced as part of periodic maintenance, the pump tube will need to be removed and a new tube will need to be installed. This process is quick and should not take more than a few minutes. Follow the steps below or watch the video at the bottom of this section.
- Turn the power switch to “OFF” to stop the pump.
- Relieve all pressure from the system.
- Disconnect the system plumbing from the pump tube adapters.
- Remove the three black thumb screws from the front of the pump head cover by unscrewing them counterclockwise.
- Remove the pump head cover by pulling it straight out.
- Turn the power switch to start the pump.
- With the pump running, pull the inlet (suction) fitting out of the pump head. Guide the tube counterclockwise away from the rollers. Pull the outlet (discharge) fitting out of the pump head.
- Stop the pump.
- Thoroughly clean the pump head and rotor. The rotor can be removed by pulling it straight out. After cleaning, push the rotor back on the shaft.
- Start the pump.
- Insert the inlet (suction) side of the pump tube fitting into the lower retaining slot of the pump head. Carefully guide the pump tube into the pump head.
- Stretch the tube slightly and insert the outlet (discharge) fitting into the upper retaining slot of the pump head.
- Pull the outlet fitting out of the pump head.
- Place the clear cover onto the pump head. Secure the cover with the provided three thumb screws. The pump is now ready for operation.
A-100NFP Tube Replacement Video: https://www.youtube.com/watch?v=NqhrR2Vs1OI&t=70s
Cleaning and Periodic Maintenance
The pump will require occasional cleaning and lubricating. The amount will depend on the severity of service.
When changing the pump tube assembly, the pump head chamber, roller assembly and pump head cover should be wiped free of any dirt and debris.
The pump head cover bearing may require grease periodically. Apply a small amount of grease (Aeroshell aviation grease #5 or equivalent) when necessary.
100% silicon lubrication may be used on the roller assembly. Silicon lubricant can be used to improve tube life for Flex-A-Thane tubes.
Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These deposits and other build-ups can clog the fitting, increase the back pressure and interfere with the check valve operation.
Periodically clean the suction strainer.
Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if necessary.
FAQs
Frequently Asked Questions
A-100NFP Maintenance
- How difficult is it to replace a tube?
Replacing a pump tube is easy and takes only a few minutes. Please see our instructional videos on Tube Replacement for more information.
How long should the motor brushes last? How do I replace these?Motor brushes last between 1,000 and 5,000 hours. Duration may be affected by temperature, humidity, and motor speed. Under normal conditions, motor brushes will last 1-2 years.
What can I use to clean the inside of the pump head when replacing the tube?Generally, a mild soap and water solution is all that is required to clean the pump head and rollers. Check your chemical safety sheets to ensure soap and water do not react with your chemical. A small scrub brush is helpful in cleaning residue and ensuring TFD+ leak detection contacts are clean and free from debris or chemical build-up.
Is silicone oil lubricant necessary or not? Why should i use it? benefits?Silicon lubricant is only necessary when using Flex-A-Thane tubing, as it will significantly improve tube life and performance. Silicon lubricant can also be used on Flex-A-Prene, Flex-A-Chem, and Flex-A-Thane tubes and rollers to enhance longevity.
