General Maintenance
The A2 pump requires very little maintenance. However, the pump and all accessories should be checked weekly to ensure proper pump performance. This is especially important when pumping chemicals that may be extra corrosive. Inspect all components for signs of unusual wear, clogging, leaking, swelling, cracking, discoloration, or corrosion. Ensure rollers are moving freely and not straining or excessively wearing tubes. Replace worn or damaged components immediately.
Replacing Tubes and Rollers
The A2 pump is equipped with a Tube Failure Detection (TFD) that will sense a tube leak and stop the pump. This feature will prevent the pump from running when there is a tube leak.
When a tube leak occurs or a tube needs to be replaced as part of periodic maintenance, the pump tube will need to be removed, and a new tube will need to be installed. This process is quick and should not take more than a few minutes. Follow the steps below or watch the video at the bottom of this section.
- Relieve system pressure. Disconnect the system plumbing from the pump tube adapters.
- Press the Stop key to stop the pump.
- Remove the four black thumb screws from the front of the pump head cover by unscrewing them counterclockwise.
- Remove the pump head cover by pulling it straight out.
- Once the font cover is removed, the pump will go into “Maintenance Mode”. In “Maintenance Mode” the pump will run at 6 rpm only.
- Press the Start key to start the pump.
- With the pump running, pull the inlet (suction) fitting out of the pump head. Guide the tube counterclockwise away from the rollers. Pull the outlet (discharge)fitting out of the pump head.
- Press the Stop key to stop the pump.
- Thoroughly clean the pump head and rotor. The rotor can be removed by pulling it straight out. After cleaning, push the rotor back on the shaft.
- Press the Start key to start the pump.
- Insert the inlet (suction) side of the pump tube fitting into the lower retaining slot of the pump head. Carefully guide the pump tube into the pump head.
- Stretch the tube slightly and insert the outlet (discharge) fitting into the upper retaining slot of the pump head.
- Pull the outlet fitting out of the pump head.
- Place the clear cover onto the pump head. Secure the cover with the provided three thumb screws.
- The pump screen will ask if the tube has been replaced. (If you have switched to a different style tube, you will want to change settings for Max Flowrate in the Pump Configuration.) The pump is now ready for operation.
For more information on pump maintenance and tube replacement, please watch the video below, or refer to the product manual.
A2 Tube Replacement and Maintenance Video.
FAQs
Frequently Asked Questions
A2 Maintenance
- How long can I expect the pump tube to last?
3 Factors determine tube life. Chemical compatibility, motor speed and injection point pressure. Once these factors are known, customer service can enter values into Blue-White's engineered tube life estimator and provide estimate tube life hours for the application.
