Industrial / Municipal
CFCS
Installation
What’s in the Box
The CFCS Skid System is shipped with the following contents:
- Pumps may be mounted on skid, if specified. Or they may be provided separately, requiring installation. (all pumps are ordered separately.)
- One skid with pre-mounted components.
- Connecting tubing to and from the pump. The size and material of the tube will depend on the skid part number. (Order pump to skids adapter kits when ordering skid)
- Mounting brackets to mount skid to floor or wall. (Brackets will be pre-mounted to skid base during shipping.)
- Inlet and outlet fittings for connection to customer-provided inlet and outlet piping connections.
- Testing Certification Sheet.
- Instruction manuals and guides for accessory items (Ball valves, PRV, etc.)
Before installation, check all components for damage and check all fasteners and union nuts. Tighten as needed.
Storage and Handling
The skid is shipped to withstand standard shipping methods. If your skid has arrived with damaged packing, note damage and check contents immediately.
Contact factory if pump or components have sustained damage. Shipping damage is not covered under warranty and will be addressed according to Blue-White freight terms and policy.
If the skid and pumps will not be installed at time of arrival, store them in original packaging indoors in an air conditioned environment. Do not store skid/pump in excessive heat or freezing temperatures, or in environments with high humidity. Do not stack other boxes or equipment on top of the skid/ pump/packaging/box.
When preparing to install skid and pump, keep it away from excess dust or unusual chemical/moisture exposure. Do not drop or handle in such a way as to cause high impact. Always handle skids and pumps with care.
If there is any question about how to store or handle the pump and accessories, please contact the factory or authorized service center for assistance cutomerservice@blue-white.com (714) 893-8529.
Preparation
The CFCS Skid is designed to withstand outdoor conditions, although it is recommended to locate the skid and pumps in a protected enclosure for maximum pump life. A cool, dry location where the unit can be easily monitored and serviced is recommended. Special ventilation is not required.
Choose a skid location that ensures proper suction conditions for the pump being used. Minimize suction lift and suction line length for optimal pump performance.
The CFPS Skid should be mounted on a level, flat surface. We recommend using the provided mounting brackets for secure installation. If mounted to a wall, use hardware appropriate for the wall material and support. Check the weight and force requirements prior to mounting to the wall.
Pumps may be provided pre-mounted to CFCS skids. It may be beneficial to remove pumps when wall mounting depending on location and skid weight.
When moving and lifting the skid, use rollers or forks under the skid frame. Use care to distribute weight evenly.
Physical Installation
The CFCS Skid must be level to ensure pumping accuracy.
If mounting the skid to the wall or floor using the provided mounting brackets, follow these instructions:
- Use the existing mounting holes and provided brackets and hardware.
- Mount brackets to skid using provided ¼-20 Bolts. Brackets may come pre-installed for floor mounting.
- Place the skid and mark holes on the floor or wall surface.
- Remove the skid and drill holes into the floor surface. Check surroundings and accessibility before securing the skid frame.
- Place the skid and secure it to the base/wall surface using the appropriate hardware for the base surface. ¼-20 bolts (anchors) are recommended.
- For wall mounting, the brackets will need to be moved from the bottom of the skid, and then installed Wall-Mount bracket locations.
Mount Pump(s) to Skid
If pumps are shipped or provided separately, or if pumps were removed and need to be mounted, then follow the below instructions for mounting/re-mounting pumps to skid.
Mount the pumps to the CFCS Skid using the provided hardware. Attached pump mounting bracket to the pump first using the included (4) 10-32 socket head screws and associated nuts and washers. Place the pump and attached bracket onto the skid base plate and use the provided socket head screws, washers, and nuts to attach the pump to the base.
Piping and Tubing Connections
The CFCS Skid must be connected to facility suction and discharge piping connections. Do not support facility piping from the skid or skid piping. Facility piping must have its own supports. Skid placement should allow for simple connections to facility piping. Ensure suction piping is leak-tested. If pulling a suction lift, perform a vacuum test to ensure there are no air leaks.
CFCS skid may come with pumps already connected to skid piping. If you have removed the pumps from the skid, or are providing pumps separately, then use the provided tubing to connect the pump suction and discharge connections to the skid. Connect tubing and align to prevent kinks or strains. Reference “Pump to Skid – Adapter Kits” information sheet when ordering skids to ensure desire pump connections are provided.
If a calibration column is provided, ensure the vent from calibration is connected to elevated piping, as necessary, or fed back to the chemical feed tank.
Installing Skid Components that are Shipped Loose
Some skid components may ship packaged loose with the skid. The items are shipped loose to prevent damage during shipping. Pressure gauge, pulsation dampener, and calibration columns are typical for this shipment method. These components are installed with union connections. Pay close attention to O-rings when installing these components. Ensure all O-rings are seated properly.
Wiring
Depending on the pump model and components included with the skid, some installation wiring may be required. Check the instruction manual or Help Center page for the pump model. Specific wiring requirements will be provided there.
Caution: Consult a licensed electrician when in doubt about your electrical installation.
Control Wiring to Terminal Box
If a terminal box was ordered as part of your skid model, then control wiring between the pump and terminal box will be required. Control wires are typically provided but may vary in type or quantity depending on the pump model. A wiring instruction sheet will be included in the terminal box.
Note: Shielded cables must be used on all signal wiring.
