General Maintenance
The M5 pump requires very little maintenance. However, the pump and all accessories should be checked weekly to ensure proper pump performance. This is especially important when pumping chemicals that may be extra corrosive. Inspect all components for signs of unusual wear, clogging, leaking, swelling, cracking, discoloration, or corrosion. Ensure rollers are moving freely and not straining or excessively wearing tubes. Replace worn or damaged components immediately.
Replacing Tubes and Rollers
The M5 pump is equipped with a Tube Failure Detection (TFD) that will sense a tube leak and stop the pump. This feature will prevent the pump from running when there is a tube leak.
When a tube leak occurs, or a tube needs to be replaced as part of periodic maintenance, the pump tube will need to be removed and a new tube will need to be installed. This process is quick and should not take more than a few minutes. Follow the steps below or watch the video at the bottom of this section.
- Remove the bolts to the pump head cover using the provided 5/32″ Allen wrench.
- Remove the pump head cover.
- Power on the pump. (The pump will now be in maintenance mode)
- Run the pump until one of the rollers is in the 9 ‘o-clock position and stop the pump.
- Unlock the spider ring
- Remove the roller in the 9’o-clock position.
- Repeat this process for the remaining three rollers.
- Remove the two bolts and two spacers to the bearing bracket using the 3/8″ Allen
- wrench.
- Remove the bearing bracket.
- Remove the spacer on the shaft.
- Remove the two screws to the inlet tube adapter cover and the outlet tube adapter cover using a 5/32” Allen wrench.
- Remove the tubing assembly. Inspect pump head and thoroughly clean.
- Check all rollers to ensure they are moving freely. Replace rollers if worn or not rolling properly.
- After cleaning, push the rotor back on the shaft.
- Install a new tube, being careful not to pinch or twist the tube.
- Install the bearing bracket.
- Rotate the roller assembly to the open position and reinstall each of the rollers. Be sure pinch rollers are installed on opposite ends of the roller assembly.
- Press Start to rotate the pump and ensure the tube and roller rotate properly.
- Retighten Spider ring.
- Place the clear cover onto the pump head. Secure the cover with the provided screws.
- The pump screen will ask if the tube has been replaced. Answer “Yes”. Check the next screen to verify the tubing information. (If you have switched to a different style tube, you will want to change the tube information on this screen. Press “Save.” The pump is now ready for operation.
For more information on pump maintenance and tube replacement, please watch the below video, or refer to the product manual.